Stationary Asphalt Mixing Plant

Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing PlantStationary Asphalt Mixing PlantStationary Asphalt Mixing Plant

Productive Capacity: 40-400tph

Production Type: Hot Mix, Stationary Type, Batching Type

Stationary Asphalt Batching Plant is specialized equipment for constructing and maintaining municipal roads, highways, airports, ports, and other engineering projects. We directly address the pain points in the asphalt mixing plant industry, focusing on solving: Environmental protection and exhaust emission issues,Energy waste and labor inefficiency issues, Formula precision and operational complexity issues, System stability and failure rates issues. Contact us today, and you will witness our difference, we will provide you customized solutions.

Technical Parameter

Model

LB1000

LB1500

LB2000

LB3000

LB4000

Main Parameters

Capacity(T/H)

90

130

175

260

340

Total Power(kw)

242

326

413

590

836

Noise(dB)

≤70

Voltage

220V/380V-50HZ(Adjustable)

Cold Feeder

Cold Bin(M³)

4*7

4*8

5*8

5*10

6*10

Belt Feeding Capacity(T/H)

90

130

175

260

340

Belt Width(mm)

500

600

650

800

800

Feeding Belt Adjustment Mode

Frequency Invertor

Drying System

Drying Capacity(T/H)

90

130

175

260

340

Dryer Drum Size(mm)

Φ1650*7000

Φ1800*8000

Φ2200*9000

2600*9500

Φ2800*11000

Drive Motor Power(kw)

4*7.5

4*11

4*15/4*18.5

4*22

4*30

Fuel

Diesel, Heavy Oil, Fuel Oil, Coal, Nature Gas

Coal Burner

Max Burning Amount (Kg /H)

1300

1700

2500

3600

4500

Oil Burner

Max Burning Amount (Kg /H))

110-550

170-850

200-1000

300-1400

360-1800

Power(kw)

1120-6100

1900-9500

2250-11160

3150-15630

4000-20000

Dust Collecting System

Primary Gravity Dust Collector

Cyclone Dust Collector, Volute Casing Collector

Baghouse Dust Collector

Filter Area(M²)

420

530

620

1020

1260

Filter Bag

NOMEX (USA. Dupont)

Air Emissions

≤20mg/Nm³

Air Black

Ringelmann I

Blower(M³/Min)

570

740

1130

1600

2230

Mixing Tower

Hot Aggregate Elevator

Type

Chain Elevating

Capacity(T/H)

100

130

180

260

340

Vibrating Screen

Screening Decks

4

4

5

5

6

Screening Area (M²)

14.7

24.2

24.2

27.2

28.9

Hot Storage Bin

Quantity

4+1

4+1

5+1

5+1

6+1

Capacity (M³)

18

28.5

32.5

45

65

Mixer

Mixer Capacity(kg)

1100

1600

2200

3000

4000

Type

Double Axis Forcing Stirring Batch Mixer

Mixing Cycle(s)

45

Mixing Power(kw)

2*18.5

2*30

2*37

2*45

2*55

Weighing System

Hot Aggregate: ±0.5%; Bitumen: ±0.25%; Filler: ±0.2%

Bitumen Supply System

Heating Type

Electric Heating/Hot Oil Heating System

Bitumen Pump

Screw Pump Injection Type

Discharge Bitumen Pump(L/Min)

300

500

700

900

900

Bitumen Tank(M³)

40

2*40

2*40

3*40

4*40

Fuel Tank

Optional

Filler Supply System

Filler Silo

Optional

Screw Conveyor Capacity(T/H)

15

20

24

36

44

Hot Mix Storage Silo

Bottom Placed/Side Placed

40t/60t/80t, Optional

Pneumatic System

Air Compressor

Screw Air Compressor

Air Storage Tank

600L---2000L Optional

Control System

Fully Automatic Computer Control (IPC+PLC+MONITOR+LASER PRINTER+AIR CONDITIONER)

Remarks: Above Specifications Are for Reference Only, SINOTO Reserves the Right to Make Changes

Technical FAQ & Support

What is the difference between stationary and mobile asphalt plants?
A stationary asphalt mixing plant is designed for long-term projects in a fixed location. It offers higher production capacities (up to 400 tph), better structural stability, and more sophisticated dust collection systems compared to mobile units, making it the standard for highway construction.
Is the mixing process fully automated?
Yes, our automatic asphalt batching plant uses an industrial-grade PLC control system. Operators can monitor the entire process—from cold aggregate feeding to hot mix discharge—via a real-time interface, ensuring high-capacity and consistent quality.
How do I choose the right model for my project?
Choosing the right stationary hot mix asphalt plant depends on your daily asphalt demand. For example, a 160 tph mixing plant is ideal for large road works, while an 80 tph unit is better for urban maintenance. We can help you calculate the cost and ROI based on your project volume.
What kind of fuel can be used for the burner?
Our plants are equipped with versatile burners that can use Diesel, Heavy Oil, Natural Gas, or Liquefied Gas. This flexibility allows you to choose the most cost-effective fuel source available in your region.

Advantages

Product Advantages and Features

  • Modular Design

    Utilizes a modular structure (e.g., quick-release flange connections between the main tower and drying drum). Disassembly/assembly time can be controlled within 72 hours, saving 40% labor compared to traditional welded structures. This design enhances equipment relocation efficiency, especially suitable for frequently moving construction sites.

  • Outstanding Production Efficiency

    Designed with 110% mixing capacity margin. Boiling mixing technology significantly improves efficiency, with a single mixing cycle taking only 45 seconds.

  • Convenient Maintenance

    Modular design reduces maintenance difficulty, featuring low failure rates and minimized downtime. Certain models incorporate sensor-actuated door opening/closing technology, further simplifying operation.

  • Superior Environmental Performance

    Equipped with a dust collection system combined with eco-friendly burners and flue gas purification equipment. Achieves high-temperature cracking treatment of asphalt fumes, meeting national emission standards. Some models also reduce fuel consumption by introducing secondary combustion of RAP (Recycled Asphalt Pavement) exhaust gases.

  • Strong Adaptability

    Supports high-altitude construction (above 2500 meters) through nozzle replacement and air-fuel ratio optimization for ignition performance. Features constant-temperature dehumidification modules and variable frequency drives (VFDs) for humid/hot environments, reducing fault downtime by 80%.

  • Intelligent Management

    Employs an informatization system for real-time production process monitoring, reducing operational intensity. Examples include intelligent compensation for material loss during batching to ensure accuracy, and predictive maintenance systems for early fault warnings.

Product Model

LB1000 Asphalt Batching Plant

Productive Capacity: 90tph

Plant Covering Area: 40*32*18m 

Total Power: about 242kw

Main Components: Cold Aggregate Feed System, Drying Drum, Burner, Dust Collection System, Filler Supply System, Bitumen Supply System, Mixing Tower, Pneumatic System, Control System.

Key Words: Stationary Asphalt Plant, Asphalt Batching Plant, Asphalt Mixing Plant, New Asphalt Batching Plant, Batch Mix Asphalt Plant, Asphalt Plant Manufacturer, Hot Mix Plant, New Asphalt Batching Plant, Asphalt Mixing Plant Supplier, Used Asphalt Plant.

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LB2000 Asphalt Batching Plant

Productive Capacity: 175tph

Plant Covering Area: 43*37*18m 

Total Power: about 413kw

Main Components: Cold Aggregate Feed System, Drying Drum, Burner, Dust Collection System, Filler Supply System, Bitumen Supply System, Mixing Tower, Pneumatic System, Control System.

Key Words: Stationary Asphalt Plant, Asphalt Batching Plant, Asphalt Mixing Plant, New Asphalt Batching Plant, Batch Mix Asphalt Plant, Asphalt Plant Manufacturer, Hot Mix Plant, New Asphalt Batching Plant, Asphalt Mixing Plant Supplier, Used Asphalt Plant.

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LB3000 Asphalt Batching Plant

Productive Capacity: 260tph

Plant Covering Area: 43*42*18m 

Total Power: about 590kw

Main Components: Cold Aggregate Feed System, Drying Drum, Burner, Dust Collection System, Filler Supply System, Bitumen Supply System, Mixing Tower, Pneumatic System, Control System.

Key Words: Stationary Asphalt Plant, Asphalt Batching Plant, Asphalt Mixing Plant, New Asphalt Batching Plant, Batch Mix Asphalt Plant, Asphalt Plant Manufacturer, Hot Mix Plant, New Asphalt Batching Plant, Asphalt Mixing Plant Supplier, Used Asphalt Plant.

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LB4000 Asphalt Batching Plant

Productive Capacity: 340tph

Plant Covering Area: 53*42*18m 

Total Power: about 836kw

Main Components: Cold Aggregate Feed System, Drying Drum, Burner, Dust Collection System, Filler Supply System, Bitumen Supply System, Mixing Tower, Pneumatic System, Control System.

Key Words: Stationary Asphalt Plant, Asphalt Batching Plant, Asphalt Mixing Plant, New Asphalt Batching Plant, Batch Mix Asphalt Plant, Asphalt Plant Manufacturer, Hot Mix Plant, New Asphalt Batching Plant, Asphalt Mixing Plant Supplier, Used Asphalt Plant.

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