Slowing down your major infrastructure projects due to unpredictable quality of asphalt, high costs of operation, and strict environmental regulations? The SINOTO asphalt mixing stationary plant is the ultimate choice when bulk and long-term pavement requirements are required. With capacities as high as 400 TPH, our plants combine high-level requirements in environmental protection and intelligent control in order to ensure the highest precision of mix and energy efficiency.
An Asphalt Batching Plant (also known as a Stationary Asphalt Mixing Plant or Hot Mix Plant) is a large-capacity, fixed-location industrial plant that is specially designed to manufacture HMA by heating, drying, screening, weighing and mixing aggregates, bitumen and mineral filler. In contrast to mobile or continuous plants, the stationary design is designed to last long in a centralized plant to achieve the maximum output (up to 400 TPH), accuracy, and stability and is therefore the best solution to the large-scale asphalt supply operation or permanent operation.
The essence of any asphalt batching plant is to produce a mix in accordance with the stated formula. SINOTO is doing this by being committed to engineering precision at all critical points.
When operating in batch mixing, precision is not an option. Our Stationary Asphalt Mixing Plant has the most up-to-date weighing mechanisms that keep the material tolerances to industry-leading lows:
Hot Aggregate: +-0.5%
Bitumen: +-0.25%
Filler: +-0.2%
This narrow management of material ratios will ensure the manufacture of a fine quality, homogenous hot mix asphalt that gives high longevity and performance on the road.
The twin-shaft compulsory batch mixer is the center of the mixing tower. This component is manufactured with a high margin of more than 110 percent of the rated capacity such that the boiling mixing technology exploits the aggregates to the utmost. The high speed, high intensity stirring movement takes only 45 seconds to complete one mixing cycle that does not compromise the ability of the entire production efficiency of the hot mix plant and the homogeneity of the final blend.
The current construction environment requires not only high performance but also strict compliance with the environmental standards. This challenge is directly tackled at SINOTO where environmental compliance becomes more of an advantage rather than a liability.
A complete multi-stage dust collection system is fitted to our Stationary Asphalt Mixing Plant:
Primary Gravity Collector (Cyclone/Volute): Eliminates the large particles.
High-Performance Baghouse Dust Collector: This model has filter bags that have a filter area to 1260 m2 (e.g., NOMEX).
This has a strong system to make sure that there is a dramatic reduction of air emissions in a constant meet or surpassing of global standards, the outputs of ≤20 mg/Nm3 assure a rating of a Ringelmann I or even better.
The drying drum burner favors a large variety of fuels diesel, heavy oil, fuel oil, coal, and natural gas. This Multi-Fuel Burner System gives operators the option of selecting the most economic and environmentally accepted source of energy within the region. Moreover, the hi-tech models have flue gas clean-up systems and system of high temperature treating asphalt fumes to a great extent, decreasing the toxic emissions.
The SINOTO Stationary Asphalt Mixing Plant is scheduled to have long-term, high-intensity working ability and involves the characteristics that reduce downtimes and make the management easier.
A complex and entirely automatic computer control system (IPC + PLC + MONITOR) rules out the whole process. This Intelligent Asphalt Management system offers:
The design of our modular asphalt plants helps a lot in logistics and maintenance. Important structural elements are designed with quick-release connection with flanges, so that the whole plant (mixing tower and drying drum) can be dismantled and reassembled in a very short period. This structure is proven to:
This manufacturing effectiveness in location and installation, despite being a fixed plant, offers unexpected flexibility to long-term ventures, which could necessitate a future relocation.
The climatic conditions of infrastructure projects are more than challenging, and they may be extreme humidity or high altitudes. The SINOTO Batch Mix Asphalt Plant is developed to succeed where others have failed.
High-Altitude Operation: Above 2500 meters, the system can be easily optimized by changing the nozzle as well as adjusting the air-fuel ratio to achieve good ignition and combustion, which can be reliable.
Humid/Hot Conditions: Constant-temperature dehumidification modules combined with Variable Frequency Drives (VFDs) shield electrical components and systems and save fault downtime by an amazing 80%. This strong flexibility ensures that the plant is able to give its high capacity asphalt plant production irrespective of the external environment.
To the contractors and developers involved in large-scale and long-term road development, airports and paving, or industrial development, the SINOTO Asphalt Plant Manufacturer offers the consistency, technological advantage, and stable supply that will allow them to help develop high-quality infrastructure on schedule and within the budget.
Protect your infrastructural future. Call us now to have a tailored stationary asphalt mixing plant.
Whatsapp ID: 008619059581045
WeChat ID: +86371 80955068
