Sick of slow, sloppy, and expensive asphalt production? Find out about the revolutionary technology of the Continuous Forced Asphalt Mixing Plant. Our plants are designed to be extraordinarily efficient, highly homogeneous in materials and low environmental impact, ensuring high quality asphalt and high production at reduced costs and maximum profitability. Stop using outdated batch systems and enter the future of asphalt mixing now!
Put simply, it is a sophisticated system that recycles, dries, heats and combines aggregate, filler and bitumen in a continuous flow and permanent flow as opposed to the cyclical, or start-stop, nature of batch plants. The decisive point of difference consists in the forced mixing mechanism.
Whereas certain continuous plants depend upon either gravity or simple tumbling mixing, our forced plants combine a high-intensity, powerful, twin-shaft, or other high-intensity mixer. This compelled measure makes all the particles of aggregate well coated with bitumen in a very minimal mixing period producing a totally uniform and very stable mixture of asphalt. The constant feed system controlled by the exact computer control ensures that the material ratio does not vary during the entire run making the mix uniformity unmatched.
A change in asphalt mixing plant to using continuous asphalt mixing has multiple benefits compared to the standard systems:
The very strong point of the continuous system is that it is always in operation. The plant can be programmed to operate at a fixed and constant rate once activated producing a constant flow of completed asphalt. This does away with the unproductive time, which is of weighing, batching and cleaning cycles that are inherent in the batch systems. In high volume projects, it translates into a considerable increase in average hourly productivity and the capability of hitting violent construction schedules without even having to strain.
The forced aspect is critical to better quality of pavement. The intense, positive mixing effect makes the dispersion of bitumen in the aggregate mass complete and uniform. This homogeneity is essential to:
The processes are also more energy-saving because of the continuous process. Since the plant is sustained at a constant state of operation, it does not waste a lot of energy on heating and cooling. Moreover, the mechanical structure is simplified and may have fewer, more complex moving parts than the corresponding batch systems, which is translated into low maintenance costs and reduced downtimes of the plant. Rejected material wastes as well as expensive rework are avoided since our clients constantly produce quality material.
The solutions of our forced asphalt mixing plant are designed on the basis of recent development of automation and material science.
Dosage and Control Systems Dosing control involves applying a medication to a patient at a specified dosage rate and dosage volume.
A continuous plant depends on the intelligent feed systems to be accurate. Our advanced electronic weighing and proportional control systems (commonly using VFDs–Variable Frequency Drives) are incorporated to the cold aggregate feeder, bitumen pump and filler input. This ensures that the final mix is of the highest specification which is essential when dealing with a high-specification road construction project because it ensures that the final mix is adjusted with real-time and instantaneous material ratio adjustment.
The contemporary way of building requires environmental sensitivity. We have baghouse dust collection systems of high quality in our plants which collect the fines in order to satisfy the strict emission standards. Our solutions are also a conscious choice in the environmentally friendly production and are thus based on the optimized burner control that guarantees full combustion and lowers fuel consumption as well as harmful exhaust gases.
We also know that all projects are different. Continuous forced asphalt mixing plant Solutions are scalable and modular, and can be tailored to suit a wide variety of needs:
The decision is obvious to any organization keen on enhancing efficiency, quality of material, and the level of returns on investment in the road construction industry. Continuous forced asphalt mixing plant is the epitome of high efficiency asphalt mixer. It is a strong, smart and economical application that does not only cover the current demanding project requirements but is designed in such a manner to support profitable growth far in the future. Invest in the future of asphalt production-invest in continuous performance and quality of asphalt pavement.
Whatsapp ID: 008619059581045
WeChat ID: +86371 80955068
